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73-87 Chevy _ GMC Trucks => Electrical => Topic started by: bake315 on January 11, 2020, 08:34:22 AM

Title: Wire gauge size?
Post by: bake315 on January 11, 2020, 08:34:22 AM
Howdy folks.

So I found and bought myself yet another truck (this really is a disease), this time a ‘79 K10.  Anyway, I’ve been going through the hatchet job that is the current state of its wiring, and I am going to need to rebuild some of the wiring harnesses. I want to buy correctly matched SXL wiring for each part that needs fixing, and I want to make sure that I get the gauges correct.  The engine harness running up from the starter was pretty badly butchered. Can anyone tell me the gauge size of each of these wires? I have to restore the fusible links (missing) also.

I know I could always buy a new one for that section ready-made, but $200 just seems a little steep.

As always, I appreciate the help!

bake315
Title: Re: Wire gauge size?
Post by: bd on January 11, 2020, 09:34:55 AM
1979 Wiring Manual (http://www.73-87chevytrucks.com/techinfo/7387CKMans//Wiring/ST_352_79_1979_Chevrolet_Light_Truck_Wiring_CK_10_30_Only.pdf)

Wire callout code is wire size in (mm)2 wire color - circuit number (insulation type).  So, 3 PPL-6 (SXL) on the diagram is the 3 (mm)2 purple wire, circuit #6, using SXL insulation.  A metric to AWG wire size conversion table is on page 1; the starter wiring diagram is on page 7.

Be sure to use high-temperature loom to encase the wires as they route up along the back of the motor.
Title: Re: Wire gauge size?
Post by: bake315 on January 11, 2020, 09:58:55 AM
Thanks so much, Rich.  Exactly what I needed and more.  Breaking down the codes and conversions really helps a bunch!

bake315