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73-87 Chevy _ GMC Trucks => Engine/Drivetrain => Topic started by: 81vee on January 06, 2018, 05:08:10 AM

Title: Intake manifold bolts stuck
Post by: 81vee on January 06, 2018, 05:08:10 AM
Howdy guys. I have another conundrum for you today.

I recently purchased an Edelbrock 2701 manifold for my four bolt late block 350 engine. The frame and drivetrain are from a 74-78 k20. The other one was Chinese and I suspect it was giving me trouble ;)

However, upon installation, all four of the bolts directly sitting near where the carburetor would usually rest are now seemingly stuck. I tried torquing them down and all they do is turn and turn and turn and turn.... You get the point. I can't even remove them now. If it helps, I costed them with RTV silicone sealant as per the installation instructions that came with the manifold. I'm in a bit of a pickle about what to do now.

Any suggestions?

Thanks,
Mike
Title: Re: Intake manifold bolts stuck
Post by: FlatBlack77 on January 06, 2018, 07:13:44 AM

That is not good. the bolts closest to the front and back of the engine go into closed holes. the inner ones go in holes that end in the lifter valley. that is why you need sealer on them. see pic
(http://www.restore-an-old-car.com/image-files/road-draft-tube-327.jpg)

It sounds like what happend is the threads stripped out in the holes and the part of the bolt that sticks out the bottom is not stripped so they will not back out. You are going to have to somehow cut the heads off the bolts then remove the intake manifold and collect the leftovers. then tap them for new bolts and clean everything very well before putting it back together. Not saying that you didn't do it but make sure to fallow the proper sequence for torquing intake manifold bolts

Title: Re: Intake manifold bolts stuck
Post by: Peter S on January 06, 2018, 08:31:43 AM
Cutting the heads off of the bolts will not help unless all off the problem bolts are on the same side of the intake. The bolts are at an angle so even without the bolt heads, the intake cannot be lifted straight up.
Title: Re: Intake manifold bolts stuck
Post by: FlatBlack77 on January 06, 2018, 08:59:18 AM
if they are loose enough to spin free then they will probably drop out the bottom. unless they arent long enough to  come out the other side. they may need punched out
Title: Re: Intake manifold bolts stuck
Post by: VileZambonie on January 06, 2018, 11:14:10 AM
Use an air ratchet and a swivel socket to back them out. Slide a pocket screwdriver under the heads to apply some upward pressure and they will walk themselves out.

For the record, it is critical that you follow the tightening sequence and torque values to properly seat the manifold. Also do not use RTV on the threads, use permatex thread sealant with teflon. Use RTV in lieu of the end seals and over the corner of the gaskets so that there is a total seal. Lower the manifold into position, start all bolts and then begin tightening them in sequence. Repeat the sequence 5 times or until the final torque value is achieved.

Title: Re: Intake manifold bolts stuck
Post by: 81vee on January 07, 2018, 06:50:54 AM
Thanks guys for all of your help! I'll definitely try all of what you guys said, and take your advice the next time I do the intake. One quick question, however. If I didn't put any sort of sealant on the four bolts next to the carburetor, would that cause issues?

Thanks,
Mike
Title: Re: Intake manifold bolts stuck
Post by: VileZambonie on January 07, 2018, 07:01:55 AM
oil will work its way up past the bolt and pool on the intake.
Title: Re: Intake manifold bolts stuck
Post by: 81vee on January 07, 2018, 02:51:15 PM
oil will work its way up past the bolt and pool on the intake.
Thanks, makes sense.  ;)  I thought that might have been the solution to another problem i'm solving. Just wanted to ask.

What would you guys personally recommend for solving threading issues, seeing that this is one? I'd hate to have to tap one a size bigger, who knows if that might cause other issues.  :-\

Appreciated,
Mike
Title: Re: Intake manifold bolts stuck
Post by: zieg85 on January 07, 2018, 02:55:50 PM
Heli-coil... Best fix I can think of.  Below is one example

http://www.stanleyengineeredfastening.com/brands/heli-coil/screw-thread-inserts
Title: Re: Intake manifold bolts stuck
Post by: VileZambonie on January 07, 2018, 06:56:53 PM
Odds are you damaged the bolts which are softer than the heads. Run a thread chaser through them
Title: Re: Intake manifold bolts stuck
Post by: 81vee on January 08, 2018, 07:20:27 PM
I checked the threads on the head and they are solid. It ends up someone screwed up in the bolt pile and mixed metric and standard bolt patterns, which caused them to get stuck, seeing how they are different sizes. >:(

Unfortunately, it also seems like the bolt holes don't line up correctly for the intake to the heads. I think if I recall correctly that someone put TBI heads on this motor? Would that change the bolt locations? All of the others seem fine, minus the four near where the carb would lay.

If I were to drill some of the intake manifold bolt holes out some to accommodate for this, would that be a smart idea?

Thanks,
Mike
Title: Re: Intake manifold bolts stuck
Post by: VileZambonie on January 09, 2018, 05:48:14 AM
Are your heads center bolt valve covers or perimeter bolts? If you have mismatched the parts which it sounds like you have, yes you can drill or elongate the 4 center holes in the intake. The seat angle will be off so you can either buy a set of bushings or make your own to compensate. Click the link

https://www.ebay.com/itm/Professional-Products-52110-Angled-Adapter-Bushing-Set-of-4-/282781283934?_trksid=p2385738.m4383.l4275.c10
Title: Re: Intake manifold bolts stuck
Post by: Jerr-conn on January 09, 2018, 09:53:18 AM
I've done a lot of this in my day. Here is what I would do: if  the bolt angle does not interfere
With the carb mounting flange, i would center punch , as close to the center of bolt head as
Possible. Following the bolt angle , drill a 3/16" hole the depth of the manifold plus the head
Thickness 1/8" into head. Change drill bit to 7/16" and drill to same depth. By this time you
Should have the removed the bolt head. Do all 4 like this. Now you should be able to remove
Manifold. Now put some clean rags thru ought tha lifter valley to contain all drill chips.next,
 drill  3/16" hole thru rest Of bolt. Try an easy ought to see if you can back bolt out. If not, use a 5/16" bit and drill all Way thru. Remember to drill at same angl as bolt. Then retap threads for
3/8-16 threads. If you have to, drill and tep for 7/16-14 thread. If going to 7/16 , then drill these 4holes In manifold To 1/2" for clearance. REMEMBER ---center of bolt and angle. If you need to
Use 7/16 bolts, and the head of bolt interferes with manifold, try socket head cap screws.
Title: Re: Intake manifold bolts stuck
Post by: 81vee on January 12, 2018, 04:44:40 AM
Alright, thanks for all of your help, guys.

I'll try to do that. The other manifold I had did something similar in its design, although I'm not sure if that could be the point of failure, where coolant was leaking into the oil. Either that, or I have a cracked block. So many different things could be wrong with my predicament  :-\

I'll try, but if I get bad results, I guess I'm gonna have to look through a catalog and dig deep into my pockets for a new crate motor.

Thanks,
Mike
Title: Re: Intake manifold bolts stuck
Post by: Jerr-conn on January 17, 2018, 08:39:20 AM
The more I think about it, I would try what Ville suggested on Jan 06. Pry up on bolt heads as you try backing them out. I think somebody put in metric bolts instead of English bolts. Is the head size
9/16"? That's what a 3/8-16 bolt should be. Should be using  gr 5 or gr 8 bolts.now you have a few ideas, keep us informed.
Title: Re: Intake manifold bolts stuck
Post by: 81vee on January 26, 2018, 06:36:17 AM
Howdy guys.

All I had to do was put some pressure from a thin flat screwdriver, and with a little difficulty, they came out. The threads on the bolts were done, but the head was fine. Unfortunately, further testing shows that the block I have is cracked. So much for that motor  :(

-Craigslist Listing-
New crate motor. 350 sbc. Has one mile on it. Ran when parked. $4000 firm no lowballers I know what I have.
                       *** My poor attempt at a joke ***

-Mike
Title: Re: Intake manifold bolts stuck
Post by: 81vee on January 26, 2018, 06:36:42 AM
BTW that craigslist gag was just a joke. Apparently I'm really good at telling them :P

I was having troubles with coolant going into the oil pan from the very beginning, and me and my coworker were pretty much trying everything to solve the issue. Our last resort was to get another intake manifold, which didn't work because first we put the wrong bolts in and second there was conflict with the fuel injection heads on a carbureted manifold. The people who built the crate motor were real hacks.

Sorry for the confusion.

-Mike
Title: Re: Intake manifold bolts stuck
Post by: VileZambonie on January 26, 2018, 04:19:42 PM
So you went from stripped threads to a cracked block? How did that happen? What is it you are saying about eBay listing? An engine you are trying to buy? You know what you have?  ???
Title: Re: Intake manifold bolts stuck
Post by: 81vee on January 27, 2018, 05:04:33 AM
I edited the accidental double post, so you can read that if you'd like to.

-Mike