Author Topic: 2wd to 4wd conversion  (Read 62479 times)

Offline Junkman50

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2wd to 4wd conversion
« on: February 07, 2013, 07:51:28 AM »
Is it possible to convert a 1987 GMC R1500 Sierra Classic 2wd to a 4wd.  I know ANYTHING is possible, but what I mean, is is feasible?  Are the frames that much different?  What problems would I encounter?  Any help would be appreciated.  Thanks in advance. 8)

Offline 81_Chevy

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Re: 2wd to 4wd conversion
« Reply #1 on: February 07, 2013, 01:39:43 PM »
http://www.gmtruckclub.com/forum/showthread.php/4086-2WD-to-4WD-Conversion?highlight=convert

this link should help you out, its on a 91 burb so basically the same thing you have now, just a burb and not a truck
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Offline pholliday1

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Re: 2wd to 4wd conversion
« Reply #2 on: February 07, 2013, 02:00:46 PM »
Generally not feasible "usually" easier to get donor frame. You need some real decent fab skills with all the right "tools" to pull it off, If this describes you then good luck and keep us posted sounds interesting.
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1991 V3500 CREWCAB SRW 454TBI GMC
1991 v3500 crewcab SRW 454tbi 480le 6" lift
1990 V3500 crewcab Dana 60 FF 14b 5:38 ratio 40 inch 11" lift
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Online Captkaos

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Re: 2wd to 4wd conversion
« Reply #3 on: February 07, 2013, 02:03:53 PM »
You can see the opposite in my Thread on 4x4 to 2WD, it is an undertaking.  It it much easer to find a donor truck or frame and swap everything over.  Holes will need to be drilled and axle centerlines will need to be located.  The frame rail forms are the same, that is all....

This is my 89 4x4 to 4x2 conversion thread: http://forum.73-87chevytrucks.com/smforum/index.php/topic,15648.0.html

Offline Engineer

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Re: 2wd to 4wd conversion
« Reply #4 on: February 16, 2013, 09:51:15 AM »
Don't try to convert your 4x2 frame. Find a 4x4 frame and put your body over onto it.

If you do this everything is just a parts swap with the only exception being cutting the transmission tunnel out of the 4x4's cab, and welding it into the floor of the 4x2 cab.

You will be surprised how easy it actually is once the work is done.
2002 Chevy 2500HD 4x4 8.1/ZF6sp RC/LB
2001 Chevy 2500HD 4x4 6.0/4L85E EC/SB
1997 Chevy Blazer 4x4
1994 Chevy K-2500 4x4 C6P 5.7/4L80E
1979 Chevy K-30 4x4 4sp 4.10
1977 Chevy K-30 4x4 4sp 4.10 454

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Offline Engineer

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Re: 2wd to 4wd conversion
« Reply #5 on: February 16, 2013, 09:58:22 AM »
I should add that if you don't want to weld the tunnel in, leave about 1" of sheet metal overlap in the floor (cut the floorboard hole 1" smaller than the tunnel piece) then use sheet metal screws to hold the new tunnel into the old floorboard.

If you do weld, remember to paint the exposed metal. Sheet metal screws will need a sealer between the metal overlap.
« Last Edit: February 16, 2013, 10:00:08 AM by Engineer »
2002 Chevy 2500HD 4x4 8.1/ZF6sp RC/LB
2001 Chevy 2500HD 4x4 6.0/4L85E EC/SB
1997 Chevy Blazer 4x4
1994 Chevy K-2500 4x4 C6P 5.7/4L80E
1979 Chevy K-30 4x4 4sp 4.10
1977 Chevy K-30 4x4 4sp 4.10 454

Dad of an Eagle Scout, and a Life Scout

Offline zieg85

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Re: 2wd to 4wd conversion
« Reply #6 on: February 16, 2013, 11:47:07 AM »
I've heard that if you go with a 2" body lift you don't have to do anything to the cab floor but I am sure someone will chime in...
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Offline bake74

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Re: 2wd to 4wd conversion
« Reply #7 on: February 16, 2013, 01:41:34 PM »
I've heard that if you go with a 2" body lift you don't have to do anything to the cab floor but I am sure someone will chime in...

     That is correct.
#1: The easiest and most obvious solution to any problem is 99% of the time correct.
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Offline Engineer

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Re: 2wd to 4wd conversion
« Reply #8 on: February 16, 2013, 09:19:39 PM »
I've heard that if you go with a 2" body lift you don't have to do anything to the cab floor but I am sure someone will chime in...

I was going to mention that, but if someone is looking to build a truck with stock effects then the floorboard is your only option.
2002 Chevy 2500HD 4x4 8.1/ZF6sp RC/LB
2001 Chevy 2500HD 4x4 6.0/4L85E EC/SB
1997 Chevy Blazer 4x4
1994 Chevy K-2500 4x4 C6P 5.7/4L80E
1979 Chevy K-30 4x4 4sp 4.10
1977 Chevy K-30 4x4 4sp 4.10 454

Dad of an Eagle Scout, and a Life Scout