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73-87 Chevy _ GMC Trucks => 4 Wheel Drives => Topic started by: Blazin on February 14, 2009, 12:39:20 am

Title: 205 shift lever bolt.
Post by: Blazin on February 14, 2009, 12:39:20 am
Well just got done drilling out the broken end of the bolt that the 4x shifter pivots on in my 1 ton. Still need to re tap it, and helicoil it. New bolt will be here Tues.
Title: Re: 205 shift lever bolt.
Post by: joesgarage71 on February 14, 2009, 06:40:32 am
What happened?

Title: Re: 205 shift lever bolt.
Post by: Blazin on February 15, 2009, 09:45:47 am
It broke off! Duh! ;D

I shifted it into 4x and then the shifter hit the seat! Tried to turn it out with a punch, heated it no dice. Had to drill it, of course its in such a nice spot I didn't quite get it centered. I crept up on the size. Then blew the last of it out with a torch. Then over drilled it, taped and Helicoiled it. Ended up using a used bolt out of a parts truck. Didn't have the grease fitting holes so I drilled the bolt and taped it for one.
Title: Re: 205 shift lever bolt.
Post by: Blazin on February 22, 2009, 09:13:09 am
well happy to say its shifts like butter now. Eveidently my hard shifting problem was the grease was not getting in between the bolt and the bushing!
Title: Re: 205 shift lever bolt.
Post by: Captkaos on February 22, 2009, 09:14:27 am
Or you jamming on it to hard with your foot...  LOL
Title: Re: 205 shift lever bolt.
Post by: joesgarage71 on February 22, 2009, 09:19:31 am
Or you jamming on it to hard with your foot...  LOL

 Yup thats what I was thinking, you beat me to it Chris.
Title: Re: 205 shift lever bolt.
Post by: Blazin on February 24, 2009, 07:07:59 am
I agree. Back when i first got it it wouldn't take grease, I heated it and it took it. It looked like it was taking grease anyway! Evidently it was just squirting out the outside end. In my defense it broke when I shifted it into 4x with my hand. That was the screwed up part it would shift in no problem, and sometimes shift out very easy.