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73-87 Chevy _ GMC Trucks => Brakes, Frame, Steering & Suspension => Topic started by: jumpkickyergunt on September 14, 2014, 03:02:55 am

Title: Tips for getting front leaf eye bolt unstuck
Post by: jumpkickyergunt on September 14, 2014, 03:02:55 am
I have pb blasted and nearly pulled my back out trying to loosen this thing. It seems like it's stuck in the sleeve. It's a 79 k10 and the bolt is the 13/16 on the front end of the leaf eye. My socket wasn't giving the best torque but it still should have broke loose I think. Everything else came out fine. It was really frustrating. I didn't want to hammer away at the end in fear of flattening the top of the bolt. Rubber mallet did nothing of course. Hammering onto a piece of wood did not budge it one bit. It twists a little bit and I can see the rubber bits twisting too, but it's like it's welded into the sleeve. It makes me feel old that I can't break it free.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: Irish_Alley on September 14, 2014, 04:45:11 am
its rusted to the inside of the sleeve. what we usually do is cut the head off the bolt remove the spring from truck and then catch the rubber on fire and let it melt away.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: bake74 on September 14, 2014, 10:55:23 am
its rusted to the inside of the sleeve. what we usually do is cut the head off the bolt remove the spring from truck and then catch the rubber on fire and let it melt away.

     If it is really rusted, short of drilling it out, Irish method is the best alternative.  Oh course you are going to have to replace the bushing and sleeve after you clean it up really good.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: jumpkickyergunt on September 14, 2014, 11:53:42 am
I'm not sure how I can cut the head off the bolt. It's seated into a cup inside the mount. I can get a sawzall into the slot between the mount and the leaf eye, but it's not getting through it at all.  Maybe I'll have to get to the store for some new blades. Sigh.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: hobbz on September 14, 2014, 04:22:40 pm
A good blade should only take a few seconds to cut thru it
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: frotosride on September 14, 2014, 08:49:48 pm
You can also go get a $10 dollar nut splitter from any auto store and bust the nut off real quick the tap the bolt out. A good nut splitter is always a handy tool the most don't recognize when they see one
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: bake74 on September 14, 2014, 08:55:46 pm
You can also go get a $10 dollar nut splitter from any auto store and bust the nut off real quick the tap the bolt out. A good nut splitter is always a handy tool the most don't recognize when they see one

     If the bolt is rusted to the sleeve, beating it out might be a chore.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: frotosride on September 14, 2014, 09:30:42 pm
Beat it out or heat it out. Either way either the head or the nut has gotta go. I do like fire!!!
Title: Tips for getting front leaf eye bolt unstuck
Post by: roundhouse on September 15, 2014, 06:59:22 am
Use a sawzall

Get a new blade.  The most expensive one you can find

A $5 blade should slice right thru it
Cut on both sides of the leaf and it will fall out.  Then you have to drill or burn the rubber out

Then you gotta go back to the store for a new bolt

You can try putting the nut back on till it's even with the
Threads and pound it with a big hammer

Then once you get it to move as far as it will go you can use a punch or drift to hammer the ready of the way

If you hammer directly in the end of the bolt it will mushroom and wont fit back thru the sleeve

That's what I did last time
Put the nut back on till it was even with the end of the bolt and used a 10 lb hammer
Had to hit it a lot to get it loose
Title: Tips for getting front leaf eye bolt unstuck
Post by: roundhouse on September 15, 2014, 07:49:25 am
You talking about the front axle or rear axle?

The rear axle is even more fun since you can't get to the other end to pound it out or saw it off
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: jumpkickyergunt on September 15, 2014, 12:49:54 pm
I'm going to try heat next. I will not be defeated. I did get a spring and shock put into the other side so at least I'm making some progress.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: Irish_Alley on September 15, 2014, 01:28:45 pm
We use cut off wheels on a grinder to cut the bolt. We run it in between the shackles and bushings. Try to aim to cut the lip of the bushing in half so you don't hit the shackle or leaf
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: jumpkickyergunt on September 15, 2014, 05:04:01 pm
Yeah i got the bolt to spin with heat but now the sleeve is spinning with it and cutting into the mount. Good grief. I tried to cut it with a sawzall but the blade isn't doing jack on that sleeve. Will have to try my grinder.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: bake74 on September 15, 2014, 08:06:26 pm
Yeah i got the bolt to spin with heat but now the sleeve is spinning with it and cutting into the mount. Good grief. I tried to cut it with a sawzall but the blade isn't doing jack on that sleeve. Will have to try my grinder.

     Don't try to cut the sleeve, try to cut the bolt. 
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: jumpkickyergunt on September 18, 2014, 10:02:21 pm
Ok so with the tools I had I ended up having to cut through the sleeve. No big deal at all. Got the leaf out and the new pitman arm in so my front end is completely done now. Really happy about that. The rear is going to have to be the same way. I can cut the head and nut off of the rear eye, but I'll need to chop through a little bit of the leaf to get the nut side of the front eye bolt out. The shackle bolts have come out so far. Here's hoping I get this done tomorrow.

I need some help with torque settings. What are the leaf eyes (both eyes for front and rear), u bolts, pitman arm cross bolt, and shocks set to? I'm getting lots of conflicting information on this. Again, it's a 79 k10. Thanks for all your suggestions everyone. Really really helpful.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: jumpkickyergunt on September 21, 2014, 03:22:07 am
Woohoo. Got 3 of 4 done. The rear is tough. It's dang near impossible to get the leaf downward to bolt in without ratcheting straps. I felt completely unsafe the entire time, but it's definitely in there. Sawzall was the main tool used to cut the bolts out. Went through the sleeves again.

I still need help on torque specs if anyone has that information.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: Irish_Alley on September 21, 2014, 05:55:21 am
are you getting a lift kit? specs should be there. also i know on my 79 mud truck someone cut holes in the inside of the shackles to get to the bolts. plasma cutter helps also if you have one
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: Blazin on September 21, 2014, 07:22:33 am
They just need to be set to German torque spec. GOODNTIGHT Or the three grunt method, Once they are tight give them 3 good tugs while grunting.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: bake74 on September 22, 2014, 08:53:10 am
They just need to be set to German torque spec. GOODNTIGHT Or the three grunt method, Once they are tight give them 3 good tugs while grunting.

       ;D
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: pholliday1 on September 22, 2014, 11:25:20 am
Conflicting information? Well okay let me give you some. First let me restate the obvious, the reason you cant get the bolt out is because its seized to the sleeve. This is one of the main reason our trucks suffer poor ride quality. The suspension become frozen and you lose the first couple inches of articulation. When  I reassemble or install a leaf pack ( I prefer poly bushings over rubber just personal preference) all bushings and bolts get a good coating of never seize on metal parts and poly lube on poly parts to include the rear and front shackles that hinge. When I reinstall the bolts I use a locking nut and tighten just enough to gently snug all the components up. I never over tighten shackle bolts as this restricts articulation. The shackle bolts aren't really subjected to high lateral forces so just snugging up the bolt (with the proper lock nut with threads showing all the way through the nut) still allows the suspension to do it job. If your leaves are rusted in between and are "stuck together" this also leads to very poor ride quality. Some suspension companies will put plastic "slipper pads" in between the leaves to help with movement. On several occasions I've actually took an existing suspension that rode terrible disassembled it recondition everything with new bushings and bolts took apart and reassembled spring packs, new shocks and it was like a new truck. Make no mistake about it, it's a lot of labor.
Title: Re: Tips for getting front leaf eye bolt unstuck
Post by: jumpkickyergunt on October 04, 2014, 02:23:37 pm
He's good to go. Got him back about 2 weeks ago. When I get time I'll post a picture of what the nut looked like on the front eye of the rear spring. I've never seen something like it before so I thought others might enjoy it. I appreciate all your input.