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73-87 Chevy _ GMC Trucks => Engine/Drivetrain => Topic started by: gwcrim on November 08, 2014, 12:01:49 am

Title: 400 build
Post by: gwcrim on November 08, 2014, 12:01:49 am
Plan is to get a 400 short block from my neighbor this weekend.  He bought it in kit form from a machine shop a few years ago and dropped it in a street rod.  He thought he heard a knock so at maybe 150 miles, he pulled it out and stuck a 350 in it.  It made the same noise.  He thinks it is a noisy top end as he used the same Brodix heads on both. 

For a paltry sum, I'm supposed to get the short block this weekend.  It's got 0.030 flat tops, stock short rods, and a new aftermarket balancer.  Probably an oil pan and whatever else I can get him to toss in.  His house is like the Summit Store.

Here's the idea as of now.  Start with Air Flow Research 195 Eliminator heads with 75cc chambers.  A bit pricey, but excellent heads and they should keep the compression around 10:1.  Heads are where the power is made, these fit my build perfectly, so I'll bite the bullet on the cost.

Already scored a Performer Intake and new 600 Edelbrock from the neighbor last year.  Carb size is marginal.  I have an old 3310 Holley as a back up.  I've given a whole lot of thought to FI but the low cost retrofits really limit cam selection and the entry fee to the tunable name brands is over two grand.  Hot Rod Mag's, David Freiburger tuned a 3310 to run almost as well as a Holley FI system.  Since my carbs are on the shelf paid for and jetting costs less than a night on the town.......  I'll probably stick with a carb.

I talked to Affordable Fuel Injection about their set up.  Price is right and seems straight forward.  In order for it to work well at low speed they advise cams of well under 220 degrees at 0.050 lift.  I think that's a bit tight for my goal to run pump swill as fuel.  Won't to much for my goal of power pulling over 5000 either.  So I found this cam....

Comp Cams Dual Energy 12-209-2. http://www.compcams.com/Company/CC/cam-specs/Details.aspx?csid=105&sb=2 (http://www.compcams.com/Company/CC/cam-specs/Details.aspx?csid=105&sb=2) Pulls from two grand to six.  Stock converter, streetable, and enough lift for 1.5 rockers.  The heads will support 1.6 rockers but it sure will be a lot of lift.  .492/.514  might be ok.  Otherwise it seems like a perfect fit. (Alleged lopey idle too.)

Most likely top it off with M/T valve covers in wrinkle black and maybe even a snorkel intake out to the grill.  Yes I'll get a new radiator too.  Can't have the 400 live up to it's bad reputation.  I'm trying to restrain myself and build it for streetable torque, not top end.  Looks like a good shot to me.

So.  400 lbs of torque?  By God, I hope so.  400 HP? 
Title: Re: 400 build
Post by: Stewart G Griffin on November 08, 2014, 06:58:30 am
If i ever get around to it, Dart, Gm and another(?) sell NEW 400 blocks.  i want to go that route if i try to build a 400.  They cost over $2000, but it might be cheaper in the long run than taking chances with used, stock 400 blocks.

It's great that Frieby got that much power out of a 3310.  Too bad he NEVER explains anything in any detail.......

Same here----the only thing keeping me from fuel injection is cost-----the cheapest FI system i've seen is $1300.  i need a new mechanical pump which is about $30 and i already have a carb.  If i need a new carb then it's about $300-$450.    So that's why i'm sticking with carbs.
Title: Re: 400 build
Post by: gwcrim on November 08, 2014, 07:26:27 am
They used an A/F meter and it probably took them a day or two to get the jetting on.  Fuel mileage was on average of only 1 MPG less with the carb and it actually started quicker.  Edelbrock has a very good manual for jetting and all they recommend you use is a vacuum gauge.  My 3310 is probably 40 years old and has been on more engines than I can recall.  My pals like to bad mouth it because it's a vacuum secondary carb but they all liked to use it when they were diagnosing other carb problems.

This truck probably won't see more than a couple thousand miles a year (at least for now) so it would take a long time to justify the cost.  I'd rather put the cash toward a 700R4.  The 3.73 posi is steeper than I had expected with the short tires I'm using now.

I'm getting pretty stoked.  Haven't built an engine in years and years.
Title: Re: 400 build
Post by: Engineer on November 08, 2014, 07:46:09 am
Cubes are good for building torque. Good starting point.

Don't forget to drill the steam holes in the heads before bolting them on the 400 block. I ran a 400 and never had overheating issues. But then again my 400 had the GM heads on it.

And if you have time polishing the combustion chambers, and eliminating sharp edges will help with overheating. Just be careful to only polish, and not remove more metal than what this requires or you will lose compression.

If the 400sb doesn't get it done for you building a BB 427 with 049, or 781 GM heads certainly will. I went from a 400sb to a BB 396 and couldn't believe the difference.
Title: Re: 400 build
Post by: gwcrim on November 08, 2014, 10:05:42 pm
I'm normally a big block guy but pick ups are front end heavy by nature.  With the aluminum heads, intake,  and no doubt a water pump, one part of the strategy is to make the most power with minimal weight.

The chambers and ports are CNN machined.  Hope they don't need attention but if so I'll clean them up.   There's bound to be videos on YouTube showing how to drill the heads.  I'll be looking at them.

Tomorrow's the day.
Title: Re: 400 build
Post by: gwcrim on November 09, 2014, 02:06:54 pm
Here it sits.  A little bit of surface rust on the cylinder walls and in need of a cleaning.  No extra parts but the damper is new as is the flywheel and notice the chrome pan!  Ohhh... shiny!

Need to check deck height and make final decisions on the top end.

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-xaf1/t31.0-8/1956888_10205183355408631_6660376648906154358_o.jpg)
Title: Re: 400 build
Post by: gwcrim on November 16, 2014, 04:09:50 pm
I measured the deck height at 0.045-0.055 or so.  Add in 5cc for valve reliefs in pistons and .040 for a head gasket and compression comes in at 9.5:1 with a 72cc chamber.  That's a good pump gas number.  Promaxx heads come with 72cc chambers and a 185cc intake port.  No, they won't flow like AFR heads but they are $700 cheaper.  Hard to pass up that savings. 

I've been looking at cams like Imelda Marcos in a shoe shop.  Can't seem to land on one yet but today's favorite is a Summit Racing cam #1104.  224 degrees of intake at 0.05 and .466 lift on 114 lobe centers.  Ought to provide a big meaty powerband.
Title: Re: 400 build
Post by: Don5 on November 21, 2014, 11:03:16 am
I don't know if you bought your cam yet but here is the recipe I used in my 400 back in the late 80's early 90's. I used Edelbrock Performer intake, Quadrajet carb, Long tube headers, Crane Fireball 2 290 cam .454 lift camshaft, 1.5 rockers with stock pushrods, hi volume oil pump, flat top pistons and stock heads. This set up really made the truck come alive. It ran great, used pump gas and would set you back in the seat when you needed it too. It was also very reliable. I loved it. I suggest you look at camshaft with similar specs. 
Title: Re: 400 build
Post by: gwcrim on November 25, 2014, 09:32:43 pm
I looked for that cam and it appears that it went away.  It's a mid 80's design and no longer available. 

This one turned up in my search.  Howard's 112581-08.  It looks like it's designed for a 383-400 more so than most.  There's a good bit of overlap but a bigger engine can handle it.  Not so sure about the torque converter situation, though.  I don't want to go over 2000 and they recommend 2400.  At some point, streetablility has to win out.  Pump gas and no high stall seem to by my limit.  That still leaves plenty of room for fun.
Title: Re: 400 build
Post by: roundhouse on November 26, 2014, 08:55:19 am
2k to 6k RPM?

You drag racing?

I usually shift at 3000 unless I'm In a really big hurry

Title: Re: 400 build
Post by: gwcrim on November 26, 2014, 09:30:08 pm
See, that's my problem.  I keep nudging my build upward. I'm an old drag racer and old habits die hard.  I keep telling myself it will never see the strip but before you know it, I'll be adding exhaust cut outs and tossing slicks and a jack in the bed......  I know myself all too well. 

My big concern now is making it unpleasant to drive around town.  I'm looking for that fine line.
Title: Re: 400 build
Post by: Engineer on November 27, 2014, 08:08:34 am
I'm tellin ya man......

427 with 049 heads. An asphalt ripper with mild manners.
Title: Re: 400 build
Post by: morrow07 on November 27, 2014, 10:17:11 am
I have a street driven 406 pushing 500 hp. I can sit in traffic with zero cooling issues, and take it on road tips without a hiccup. Mind you this is with a 3000 stall. Stick with the small block and you won't regret it.

Sent from my C771 using Tapatalk 2

Title: Re: 400 build
Post by: gwcrim on December 01, 2014, 02:04:34 pm
Engineer, ya gotta do a cost/benefit analysis.  How much would those extra 20 cubic inches cost in dollars and weight vs the gains.  SBC parts are pretty darn cheap in both cases.  I do love a good big block though.  There's no substitute for cubic inches, hence the biggest of the small blocks for this project.

Title: Re: 400 build
Post by: gwcrim on December 07, 2014, 07:22:35 pm
Last Friday I took the plunge and ordered Promaxx heads direct.  Steam holes and shipping for $825.  Next up, cam selection.
Title: Re: 400 build
Post by: gwcrim on December 08, 2014, 06:18:59 pm
Since the heads are on order, I've turned to focus on cam selection.  Today I called Howard's and learned something.  As John and I discussed my build, his biggest concern was not the converter stall speed but the overall top gear ratio.  With 3.73s and a 0.7 overdrive (and a 26" rear tire) when the trans goes into overdrive at around 45 MPH, the RPMs will drop to 1500.  If I go to a 28" tire, it's 1400.  A big cam wouldn't like that.  John said if it wasn't for the overdrive, I could run any cam I wanted.

So..... 3.73 is too much gear for no overdrive and not enough gear to overdrive.

OK, actually the cam recommendation was either 110041-12 or 112571-12.  The wider lobe separation and modest lift should keep everything happy.  I'm not ready to commit yet, but the picture it getting clearer.
Title: Re: 400 build
Post by: Engineer on December 09, 2014, 06:40:18 am
I generally never make cam recommendations because it is too easy to select the wrong cam and there are too many profiles available that makes an error possible.

With that said I feel comfortable making these general statements about cams.

I didn't look at those profiles but as a rule more cubes will allow you to run a little more cam, and you are there with the 400.

If you were running a 327~350 I'd recommend the smaller cam.
Title: Re: 400 build
Post by: gwcrim on December 09, 2014, 08:41:28 am
Actually, the duration of each is about what I was thinking.  One is 215/225 and the other 225/235. The surprise to me was that both have 112 degrees of lobe separation.  They are probably both conservative recommendations.  No one wants to have an unhappy customer.

With a switch for converter lock up and keeping it in drive around town, it seems like a pretty decent set up.   I think I like it.
Title: Re: 400 build
Post by: gwcrim on December 09, 2014, 09:51:51 pm
Pushrods and rockers. What do I need?  I'm leaning toward1.5 full rollers.  The 465/488 lift is good enough.  Since I'm not intending to swing this past 6000, standard pushrods ought to work.  The block appears to have never been decked.  I love that its all coming together.  Today I decided I need to put the new dash and tach in before I install the new engine.  I'd like to be able to keep an eye on things during the initial fireup.

Now looking into whether I should leave the TH350 in at first so I have less to adjust and install.  Or maybe just bite the bullet and do it all together.  Decisions, decisions.
Title: Re: 400 build
Post by: gwcrim on December 28, 2014, 09:04:00 am
The Promaxx heads came in last week.  Nice, shiny new aluminum heads!  The edges of the chambers were quite sharp so I took a cartridge roll to them.  Didn't really remove much material, just took the edge off.  Unfortunately, when I sat them on the block I found that the dowel holes are about 0.5mm too close together.  Before I start on them with a die grinder, I'll call Promaxx just to see how they might recommend fixing the issue.

After a bit of thinking, I decided it would be best to take the bottom end apart for cleaning and inspection.  There was a bit of crap accumulated around the rings as I expected.  The engine sat in a not so clean garage, uncovered, for quite a few years.  The pistons got a kerosene bath and cleaned up very nicely.  There are still paint stripe marks on the second rings.  The top end is in very nice shape.

At first glance, the crankshaft isn't so nice.  I noticed spotty wear on the rod bearings.  Almost like there had been dirt run through.  The #1 main bearing appears to be worn at the 12 o'clock area much more than you'd expect considering the condition of the pistons and rings.  I miked it and it's already been cut 0.020 and some of the journals are a little rough and maybe beyond service.

The crank will go for inspection and balancing if it's usable.  If not..... new crank time.
Title: Re: 400 build
Post by: gwcrim on April 28, 2015, 08:29:11 pm
So I took the whole she-bang to a builder.  Those guys move s-l-o-w.  I took it there 12/29 and it's not done yet.

Upon inspection, the crank was on it's last leg.  Turned 20 already and right at minimum spec.  The rods were stock 400 rods (as I was told when I bought it).  Here's the interesting part.  The pistons were for 5.7 rods!  As I stood there talking to Doug when I dropped it off, the light bulb came on.  If the pistons were wrong, that would explain why they were down in the whole so far.  He confirmed that. 

In February, he ordered a rotating assembly with 5.7 I beam rods and dish pistons.  We're going to do crank, rods and pistons.  WTH, why not?  In for a dime, in for a dollar.  He's trying to get a few other engines done and I'm running out of patience.  Like that will accomplish anything. 

I also took the heads to him for disassembly and inspection.  Might as well.

Hopefully, sometime in May.
Title: Re: 400 build
Post by: HAULIN IT on April 28, 2015, 11:54:52 pm
Something seems wrong with the whole piston deal...The 400 rods are .140 shorter than the 5.7" ones. The pistons for 5.7 rods on 5.565 rods should have put them nearly .100 more (almost 1/8") in the hole than you were measuring.

I wonder what cc's the heads were that were on the engine before? With 2 valve relief (5-6 cc's) flat tops, that bugger would have some serious compression (10.5-11.0?) even .045 in the hole if they were 64cc like many Brodix heads are...maybe piston slap/detonation was the noise he was hearing? Lorne
Title: Re: 400 build
Post by: Don5 on April 29, 2015, 12:28:08 am
Pushrods and rockers. What do I need?  I'm leaning toward1.5 full rollers.  The 465/488 lift is good enough.  Since I'm not intending to swing this past 6000, standard pushrods ought to work.  The block appears to have never been decked.  I love that its all coming together.  Today I decided I need to put the new dash and tach in before I install the new engine.  I'd like to be able to keep an eye on things during the initial fireup.

Now looking into whether I should leave the TH350 in at first so I have less to adjust and install.  Or maybe just bite the bullet and do it all together.  Decisions, decisions.

I have a 355 with a 480 lift cam in it. I also started out with stock pushrods and rockers. About a month after I put the engine in, it sounded funny one day so I pulled it into the garage and took the valve cover off. I had a pushrod that was missing! It was laying down under the intake. I checked the rocker arm and it had 4 small cracks right at the stud. When I pulled the pushrod out the end was mushroomed a little. I replaced the pushrods with hardened ones. I also replaced the rockers with stamped long slot steel 1.6 rockers. I couldn't afford the roller stuff. No more problems though. I considered it cheap insurance. The heads are stock also.

BTW- Intending on not pushing past 6000 rpm. 8) From an ex drag racer. :) really???? Come on.. ;D I pushed my 400 on a regular basis up to and beyond that. Of course I was street racing too. I don't think I could get away with that anymore around here. 
Title: Re: 400 build
Post by: Don5 on April 29, 2015, 12:33:57 am
Something seems wrong with the whole piston deal...The 400 rods are .140 shorter than the 5.7" ones. The pistons for 5.7 rods on 5.565 rods should have put them nearly .100 more (almost 1/8") in the hole than you were measuring.

I wonder what cc's the heads were that were on the engine before? With 2 valve relief (5-6 cc's) flat tops, that bugger would have some serious compression (10.5-11.0?) even .045 in the hole if they were 64cc like many Brodix heads are...maybe piston slap/detonation was the noise he was hearing? Lorne

I am not sure about the stroking on a 400 and I could be wrong, probably am, but I wonder if this is a 377. That is a destroked 400. They are said to hold up to 8000 rpm pulls all day long while producing great torque. Someone with more experience can weigh in and correct me if I am wrong. 
Title: Re: 400 build
Post by: Don5 on April 29, 2015, 12:36:04 am
Pushrods and rockers. What do I need?  I'm leaning toward1.5 full rollers.  The 465/488 lift is good enough.  Since I'm not intending to swing this past 6000, standard pushrods ought to work.  The block appears to have never been decked.  I love that its all coming together.  Today I decided I need to put the new dash and tach in before I install the new engine.  I'd like to be able to keep an eye on things during the initial fireup.

Now looking into whether I should leave the TH350 in at first so I have less to adjust and install.  Or maybe just bite the bullet and do it all together.  Decisions, decisions.

I have a 355 with a 480 lift cam in it. I also started out with stock pushrods and rockers. About a month after I put the engine in, it sounded funny one day so I pulled it into the garage and took the valve cover off. I had a pushrod that was missing! It was laying down under the intake. I checked the rocker arm and it had 4 small cracks right at the stud. When I pulled the pushrod out the end was mushroomed a little. I replaced the pushrods with hardened ones. I also replaced the rockers with stamped long slot steel 1.6 rockers. I couldn't afford the roller stuff. No more problems though. I considered it cheap insurance. The heads are stock also. My thinking is that with a cam of 480 lift I would replace both.

BTW- Intending on not pushing past 6000 rpm. 8) From an ex drag racer. :) really???? Come on.. ;D I pushed my 400 on a regular basis up to and beyond that. Of course I was street racing too. I don't think I could get away with that anymore around here.
Title: Re: 400 build
Post by: gwcrim on April 29, 2015, 07:48:06 pm
Something seems wrong with the whole piston deal...The 400 rods are .140 shorter than the 5.7" ones. The pistons for 5.7 rods on 5.565 rods should have put them nearly .100 more (almost 1/8") in the hole than you were measuring.

I wonder what cc's the heads were that were on the engine before? With 2 valve relief (5-6 cc's) flat tops, that bugger would have some serious compression (10.5-11.0?) even .045 in the hole if they were 64cc like many Brodix heads are...maybe piston slap/detonation was the noise he was hearing? Lorne

HHHmmm.........  Those dang decimals........    I see what you mean.  Regardless, the engine will be blueprinted so everything will spec out.  We're shooting for 9.5:1 or so.

The PO used Brodix heads of some sort.  He really wasn't very savvy on engines
Title: Re: 400 build
Post by: HAULIN IT on April 29, 2015, 09:08:19 pm
I am not sure about the stroking on a 400 and I could be wrong, probably am, but I wonder if this is a 377. That is a destroked 400. They are said to hold up to 8000 rpm pulls all day long while producing great torque. Someone with more experience can weigh in and correct me if I am wrong. 

Don, The 377 is made by using the 3.48 (350 ci) stroke crank in the 400 block. If it was 5.7 spec. height pistons with 5.565 (400) rods it would be WAY deeper in the hole due to the much shorter stroke compared to the "original" 3.75. Following me? If the pistons are for a 5.7 rod...they would be shorter than the original 400 ones. If the rods are original length (5.565) connected to an even shorter than original stroke crank, he would be over a 1/4" in the hole.

I would think some more (re-checking) measuring would be in order. The .040 in the hole doesn't surprise me if the block hasn't been decked. A couple thousandths off the rods during reconditioning added to the original amount & really I could see the collection of parts being correct. On another note, not likely due to the nature of the 2 valve relief flat top piston...but many "rebuilder" type pistons are made with a shorter height to keep the compression ratio the same after the over bore operation. Lorne
Title: Re: 400 build
Post by: gwcrim on March 29, 2016, 05:01:31 pm
OK, well.... It's been a hellova year.  Had a fire at my house and toasted all my belongings.  Fortunately, the engine was at the machine shop but I did lose a fair share of parts.  We're back in the house again and the engine is almost done.  I let him put it off until the beginning of the year since I was out of my house for 6 months.

Many changes have happened since my original idea of building a budget motor.  The whole rotating assembly is new and blueprinted. Compression is around 9.5:1.  The Promax heads were blueprinted as well.  There was some slop in the guides.  Went with a Comp roller cam and rockers.  It will be topped off with the RPM Performer intake and a new 83770 Holley.

It's should be done this week.  Now I have to come up with a transmission.  A local shop wants to do me up a 200R4.  That's probably what I'll choose.  Keep the stall around 2000-2200.  Doug the engine builder says it will make 350 lbs of torque around 1700 RPMs and build from there.

(http://i185.photobucket.com/albums/x96/gwcrim/1980%20C10/IMG950652_zpsmgyij3lv.jpg) (http://s185.photobucket.com/user/gwcrim/media/1980%20C10/IMG950652_zpsmgyij3lv.jpg.html)

(http://i185.photobucket.com/albums/x96/gwcrim/1980%20C10/IMG_0654_zpsimxxmjwr.jpg) (http://s185.photobucket.com/user/gwcrim/media/1980%20C10/IMG_0654_zpsimxxmjwr.jpg.html)

(http://i185.photobucket.com/albums/x96/gwcrim/1980%20C10/IMG_0655_zpsxxj5ghrz.jpg) (http://s185.photobucket.com/user/gwcrim/media/1980%20C10/IMG_0655_zpsxxj5ghrz.jpg.html)

Title: Re: 400 build
Post by: gwcrim on June 13, 2016, 08:29:57 pm
I thought I'd post a pic of the final result.  Thank you all for those who answered my questions. 

It's got the Promax heads, 9.5:1 compression, small Comp Roller cam and roller lifters, Performer RPM intake, and a 770 Holley.  Topped it off with a dual, fresh air snorkel.  Still messing with the timing.  Using an Accel hi-po replacement distributor.  Total timing is about 35*.  Have to set the idle timing.

Trans is a 200 4R with a mild build from a local repair shop.  I'm not crazy about it but I'm a stick guy.  It shifts pretty well under normal driving but not quite so well if I stomp on it.  TV cable is taut at WOT and I used all the correct Holley bracketry to set it up.  If it gives me trouble, I'll take it to a specialist.

As of now, it drives pretty well but there's a slight stumble at steady throttle and off idle.  I think it needs more advance.  I believe the jetting is right.

(http://i185.photobucket.com/albums/x96/gwcrim/1980%20C10/20160607_194119_zpsus3p5h6x.jpg) (http://s185.photobucket.com/user/gwcrim/media/1980%20C10/20160607_194119_zpsus3p5h6x.jpg.html)