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73-87 Chevy _ GMC Trucks => Interior & Equipment => Steering Columns => Topic started by: MY1978 on March 21, 2026, 06:49:10 am

Title: Horn honks when hooking up to battery
Post by: MY1978 on March 21, 2026, 06:49:10 am
So, I apparently need high caliber brains to fix this.  I went to put the steering wheel back on, after trying to clock it, and I noticed that the steering wheel was on upside down, but because the wheels were turned slightly out.  So I started the truck, straightened them all without incident except then the horn would not blow.  So I pulled the steering wheel off, removed the locking plate and made sure the cancelling cam was seated correctly.  Put everything back together and when I went to hook the battery back up, the horn blew.  So AGAIN broke it down to the cancelling cam, AGAIN the horn blew.  So I decided to try just putting the cancelling cam and locking plate back in place - and the horn blows.  WTH!!!  it wasn't doing that when I started it to straighten the wheels.  Any thoughts or ideas.  Prior to this the horn was fine.  I was watching some videos and I will check the horn spring and fuse today.  I also have all the parts ready to order in my cart from where I have ordered parts from.

1978 Chevrolet, C10, 350,
Title: Re: Horn honks when hooking up to battery
Post by: bd on March 21, 2026, 08:30:39 am
Either the horn relay control circuit is grounded, or the relay is faulty.  Does the horn blow with the lock plate and the cancelling cam removed?
Title: Re: Horn honks when hooking up to battery
Post by: MY1978 on March 21, 2026, 09:21:27 am
Was late yesterday when I threw my hands up and said I am done.  I am going to try that today.  I have some other things to do around the yard, then will go back to that.

Thanks
Title: Re: Horn honks when hooking up to battery
Post by: bd on March 21, 2026, 10:19:36 am
The resolution should be simple, and may be obvious once you direct your attention toward it in this new day.  Once you remove the c-cam, pay particular attention to the copper brush that rides up against the cam.  With the battery connected, depress the brush a few times using your finger to see what happens.
Title: Re: Horn honks when hooking up to battery
Post by: MY1978 on May 03, 2026, 05:26:22 am
Okay, it has been a few weeks since you replied and I do appreciate that.  Stuff just got busier, but back at it. 

I have not tried your suggestion yet about depressing what you call the "Brush".  I assume you are speaking of the button that makes contact with the c-cam.  I will try that.

But, I did notice that the locking plate is bent.  How you ask?  Because the tool to compress the plate was a wide one and the legs rested on the outer edge of the plate and bent the plate.  Probably the off, on, off, on, off, on caused it to get bent.  So I found, and ordered a replacement locking plate - came with new plastic cover and clip.  I also ordered a compression place/steering wheel puller kit, from our friends at Amazon, with a narrower compression plate tool.  I thought HA!!!!  problem is going to be solved.  I put the locking plate on, placed the clip in position, released the plate,hooked up the horn and BLAHHHHHHHHHH.   Well, dang!!!!! Disconnected the battery AGAIN. 

After I try your suggestion, if it doesn't work, I am going to order/buy a new canceling cam in case that somehow is now the problem.  Also ordering a new horn relay just in case although it was tested and seems okay.

This is getting REALLY frustrating.
Title: Re: Horn honks when hooking up to battery
Post by: VileZambonie on May 03, 2026, 07:20:15 am
The canceling cam has the contact ring and they wear out. It's very common to have the horn randomly sound as you rotate the wheel when they're bad. Almost any auto parts store stocks them.

Dorman 83230 & 83232 for tilt column.

The contact is trim to length if you even need it.
Title: Re: Horn honks when hooking up to battery
Post by: MY1978 on May 03, 2026, 10:24:25 am
Thanks.  This is a replacement c-cam because the original was broken a few years ago.  Before I took the steering wheel off to try and clock it since it was slightly off (which I wish I would have left the dang thing alone), it was working fine.  Like I said, I will get a new c-cam and relay to cover all the bases.

Title: Re: Horn honks when hooking up to battery
Post by: JohnnyPopper on May 03, 2026, 01:57:01 pm
Looking to the outcome. I disco'd my horn a couple years ago due to random honkiness. Sure do miss it when certain Valedictorians are on the road... >:(
Title: Re: Horn honks when hooking up to battery
Post by: MY1978 on May 04, 2026, 07:53:06 am
Looking to the outcome. I disco'd my horn a couple years ago due to random honkiness. Sure do miss it when certain Valedictorians are on the road... >:(

;D
Title: Re: Horn honks when hooking up to battery
Post by: MY1978 on May 04, 2026, 07:55:47 am
With the battery connected, depress the brush a few times using your finger to see what happens.

Sooooooo, we are hoping the horn does, or does not, honk.  Or will I honk because I will be shocked.   :-\
Title: Re: Horn honks when hooking up to battery
Post by: bd on May 04, 2026, 11:39:52 am
The brush rides against the cancelling cam brass ring.  The idea was whether the brush broke loose from the switch so that the back side (the wire terminal side) is grounding.  Try this: With everything above the turn signal switch removed, connect the battery.  If the horn honks the problem is physically limited to somewhere between the turn signal switch and the horn relay (e.g., the turn signal switch black horn wire is chafed to ground somewhere inside the column, the relay is faulty, etc).  If the horn does not honk, with the battery still connected, assemble the upper column one-piece-at-a-time to determine when the symptom appears.  Get the idea?  The cause of the problem is simple, but easy to overlook, especially if assumptions are made. 
Title: Re: Horn honks when hooking up to battery
Post by: MY1978 on May 09, 2026, 09:36:05 am
OK bd, I took every thing down to turn signal, connected the battery and depressed the button about 10 times.  Nothing.
I have replaced the relay, just to be on the safe side.  I have broken this down and reassembled multiple times and it is when the locking plate is in place that the horn blows.

Now, I also ordered a new cancelling cam.  It has a protector? on the top of it - my other one did not and I do not think the original had it.  I have not removed it.  Before I go further, please look at these pictures.  The new c-cam pin is much longer than the old one and when depressed is still sticking up a little. 

Question now, before I start reassembling is - should I cut the pin down to the same length as the old one?

Thanks for all your help.
Title: Re: Horn honks when hooking up to battery
Post by: bd on May 09, 2026, 12:56:07 pm
Title: Re: Horn honks when hooking up to battery
Post by: MY1978 on May 09, 2026, 01:38:06 pm
WOW!!!  Thanks so much. 

1.  I kinda thought that the "protector" was some type of insulator.  Funny that it wasn't on the original or the 1st replacement.  Maybe that is what was causing the problem since the one I was replacing did not have the insulator ring.
2.  I didn't even think about moving the contact pin.  Wow!!  feeling stupid about now.   :-\  Next crazy question is should I use the old spring or the new spring.
3.  Yes, the compression spring is in place.
4.  Yes, locking place is being installed correctly.  Trust me, out of frustration I tried to see if it could be installed the other way.  It cannot! 
5.  Will try pressing the c-cam.  That spring is so strong, I don't want to break the c-cam.

Thank you so much for the pictures and taking the time to explain things.  I will update at a later date.





Title: Re: Horn honks when hooking up to battery
Post by: bd on May 09, 2026, 02:23:24 pm
Responses embedded...

WOW!!!  Thanks so much.  You're welcome!

1.  I kinda thought that the "protector" was some type of insulator.  Funny that it wasn't on the original or the 1st replacement.  Maybe that is what was causing the problem since the one I was replacing did not have the insulator ring.  The insulator ring was added as insurance at some later point in production, though I never encountered a situation where it was necessary.

2.  I didn't even think about moving the contact pin.  Wow!!  feeling stupid about now.   :-\  Next crazy question is should I use the old spring or the new spring.  Personal preference.

3.  Yes, the compression spring is in place.

4.  Yes, locking plate is being installed correctly.  Trust me, out of frustration I tried to see if it could be installed the other way.  It cannot!  Thanks.  I really didn't suppose it would.  Seems to me I ran the same experiment some 40+ years ago - lol.

5.  Will try pressing the c-cam.  That spring is so strong, I don't want to break the c-cam.  You won't be able to depress the c-cam more than about 1 mm by hand w/o imparting damage.  The better idea is to look at it and all the connecting parts as you fit things together slowly.  Watch for the changes in the proximity of pieces as the plate is compressed.  At what stage of plate compression does the horn complain?  Why?  What made contact?

Thank you so much for the pictures and taking the time to explain things.  I will update at a later date.  Look forward to it.
Title: Re: Horn honks when hooking up to battery
Post by: bd on May 09, 2026, 03:58:27 pm
Here's another thought.  With the lock plate flipped upside-down, nestle the c-cam into its normal position against the lock plate in the same way the parts would be assembled in the column.  Does any part of the c-cam brass contact ring touch the lock plate?
Title: Re: Horn honks when hooking up to battery
Post by: MY1978 on May 09, 2026, 05:33:00 pm
Thanks, I will try that.