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73-87 Chevy _ GMC Trucks => Body, Glass & Paint => Topic started by: 2502 on April 05, 2008, 01:01:30 pm

Title: shaved door kits
Post by: 2502 on April 05, 2008, 01:01:30 pm
i was told to get this kit cause the poppers won't rust... someoen told me the autoloc kits are junk and the poppers rust out... so any opinions before i dump the money. i have an account with hoffman to get the autoloc kits at dealer but i'd rather get the best i can for my money i don't wanna do something twice...

lemme know what you think.

http://www.suicidedoors.com/AVSUniversalDoorPopperKit.php#



Title: Re: shaved door kits
Post by: Bitzer! on April 29, 2008, 06:41:20 pm
I've been having a nose too. There are several companies where u can build your own. I've been lookin at customclassics for a alarm, start disable and emergency pull (911 cable) in case battery goes flat. Upgrade the solenoids 'cos the truck doors are pretty heavy!
Title: Re: shaved door kits
Post by: 2502 on May 15, 2008, 09:37:19 pm
I've been having a nose too. There are several companies where u can build your own. I've been lookin at customclassics for a alarm, start disable and emergency pull (911 cable) in case battery goes flat. Upgrade the solenoids 'cos the truck doors are pretty heavy!
how heavy solenoids do you need to go?
Title: Re: shaved door kits
Post by: Bitzer! on May 16, 2008, 05:11:42 am

I've just ordered a kit from "mypushcart" on ebay. he's a power seller, knows his stuff and cheaper than customclassics! I think I opted for the 45lb rather than the 30lb just in case!! Bearing in mind the shipping cost is $45 the actual kit with alarm and 911 cable was $160 appx. That was by far the cheapest.
Title: Re: shaved door kits
Post by: Captkaos on May 19, 2008, 10:17:59 am
30lb minimum.  You actually can make a kit on your own with door lock solenoids.
Title: Re: shaved door kits
Post by: Bitzer! on May 20, 2008, 03:25:19 am

I was gonna get a cheap central locking system and convert it to pull the catch rod rather than the lock rod but the kit comes with all the wires, relays etc and an alarm. better safe than sorry  ;)
Title: Re: shaved door kits
Post by: 2502 on May 20, 2008, 04:28:31 am
anyone got a how to on the make your own kit? i want some decent solenoids that won't rust out..
Title: Re: shaved door kits
Post by: Captkaos on May 20, 2008, 10:10:19 am
Easy.  Go to a salvage yard remove the door lock solenoids and wiring from a donor vehicle, they say the earlier 80 down solenoids are stronger, but they are larger.  Mount the solenoid in the door so it will pull up on the exterior handle (you can run a pulley so you can mount it below if you have to) and use some crimp wire to connect it to the latch, run the wiring and connect it to a push button.

There really isn't anything "special" about the kits other than what Bitzer! pointed out, everything is there.
Title: Re: shaved door kits
Post by: Bitzer! on May 28, 2008, 08:33:33 am

So far so good. Just have to finish the filler work then onto the next one!
Title: Re: shaved door kits
Post by: ccz145a on May 28, 2008, 09:55:13 am
Assuming you have your "poppers" in there, right? At least, before you do the last one.
Title: Re: shaved door kits
Post by: Bitzer! on May 28, 2008, 06:20:04 pm
I've got the catch pin out on one door so it wont lock lol   ;)  the only thing i'm missing is time  :(
Title: Re: shaved door kits
Post by: 2502 on June 03, 2008, 05:07:14 pm
I've got the catch pin out on one door so it wont lock lol   ;)  the only thing i'm missing is time  :(
any pics of what you did so far?
Title: Re: shaved door kits
Post by: Bitzer! on June 03, 2008, 05:16:49 pm
Sooooo many fingers in toooo many pies at the mo ;) only managed to remove handles, weld holes and fill (see pics above) hope to make a start on poppers this weekend  :)
Title: Re: shaved door kits
Post by: 2502 on June 11, 2008, 04:13:19 pm
Sooooo many fingers in toooo many pies at the mo ;) only managed to remove handles, weld holes and fill (see pics above) hope to make a start on poppers this weekend  :)
do let me know when you get done i wanna see em
Title: Re: shaved door kits
Post by: Bitzer! on June 17, 2008, 03:47:37 pm
so far so good. They sound noisy but no foam round em yet or door card either. Cant upload video but if you PM me yr email addy i'll send it ya   ;)
Title: Re: shaved door kits
Post by: 2502 on June 17, 2008, 09:02:39 pm
shawn@lethalinjexion.com... send away my friend!!
Title: Re: shaved door kits
Post by: Captkaos on June 17, 2008, 11:54:25 pm
Why can't you upload the video...
Title: Re: shaved door kits
Post by: Bitzer! on June 18, 2008, 12:27:56 am

Its too big and I dunno how to make a video smaller lol  and I dont use U-tube
Title: Re: shaved door kits
Post by: 2502 on June 18, 2008, 06:27:06 am

Its too big and I dunno how to make a video smaller lol  and I dont use U-tube
hmm.. try photobucket then maybe? what program are you using to import your video? there shoudl be something in there for export settings to export it to a faller file size for sending thru email, etc
Title: Re: shaved door kits
Post by: Bitzer! on June 18, 2008, 07:42:56 am
did it not work thru the email either?    :(
Title: Re: shaved door kits
Post by: 2502 on June 18, 2008, 02:50:48 pm
did it not work thru the email either?    :(
yeah i got it... nice nice nice.. i was gonna post it but i didn't get the chance before i left for court this morning
Title: Re: shaved door kits
Post by: Bitzer! on June 18, 2008, 02:56:30 pm

If you get a chance can you post the video. I'm too old in the tooth to try and make it work lol
If you buy a kit from Eric @ mypushcart.com dont forget to mention the mad Englishman who bought one recently- you might get discount   ;D
Title: Re: shaved door kits
Post by: 2502 on June 19, 2008, 09:02:34 am
here we go

it is sideways cuase of your phone though lol

(http://i27.photobucket.com/albums/c190/2502design/th_Poppit.jpg) (http://s27.photobucket.com/albums/c190/2502design/?action=view&current=Poppit.flv)
Title: Re: shaved door kits
Post by: Bitzer! on June 19, 2008, 10:45:33 am
ha ha ha ha ha you can hear my dulset tones!! cheers for posting that bud- I know where to come next time  ;)
Title: Re: shaved door kits
Post by: nucknoel89 on July 21, 2008, 03:42:43 pm
Hey guys where's the best spot to mount the poppers?
Title: Re: shaved door kits
Post by: Bitzer! on July 21, 2008, 06:03:01 pm
I used the rubber hole at the bottom of the "B" pillar. It works fine as long as you don't wind it out too far and distort the bottom of the door  ;)
Title: Re: shaved door kits
Post by: nucknoel89 on July 22, 2008, 12:50:52 am
I used the rubber hole at the bottom of the "B" pillar. It works fine as long as you don't wind it out too far and distort the bottom of the door  ;)
Ha ha, forgive my stupidity, but what's the "B pillar"?
Title: Re: shaved door kits
Post by: Bitzer! on July 22, 2008, 07:00:35 am
Dont worry - we all have to start somewhere!!

Working from the front, the "A" pillar is the upright that holds the windscreen, The "B" pillar is the middle upright where the door catch is bolted to and the "C" pillar is the back one if you have a crewcab.

Hope this helps, it makes a change for me to answer sensibly to a question  ;D
Title: Re: shaved door kits
Post by: nucknoel89 on July 23, 2008, 01:58:53 pm
Dont worry - we all have to start somewhere!!

Working from the front, the "A" pillar is the upright that holds the windscreen, The "B" pillar is the middle upright where the door catch is bolted to and the "C" pillar is the back one if you have a crewcab.

Hope this helps, it makes a change for me to answer sensibly to a question  ;D
Thanks.  Okay now I have another question.  If I mount it there do I have to have some kinda pulley or something or is there a way to work a straight pull?
Title: Re: shaved door kits
Post by: gerardo0367 on July 23, 2008, 11:11:41 pm
Hey so you mount the popper in the hole not the solenoid it goes in the door to pull on the latch the closer to the latch the better
Title: Re: shaved door kits
Post by: nucknoel89 on July 24, 2008, 01:26:09 am
Hey so you mount the popper in the hole not the solenoid it goes in the door to pull on the latch the closer to the latch the better
Right right.  Okay but if it's in that hole how is it gonna pop the door open?  The hole on mine comes out the side of the door about a foot or two under the latch.  Also, I guess I got confused earlier, where did you guys mount the solenoids for a good pull?
Title: Re: shaved door kits
Post by: Bitzer! on July 24, 2008, 03:37:53 am
ok guys this is how I done it. remove the interior door handle but leave the pull rod connected to the door catch. cut out a 4" square from the door skin and weld a flat plat behind it. Fix solenoid to flat plate. the reason I located it there was the solenoid will pull the same way as original. cut pull rod to length and with a pair of pliers bend the rod over and attach to solenoid. try and make it a tight fit or the solenoid will only pull the slack.

the popper was fitted in the rubber door stop hole. drill out to accomodate and fix in place. 1st time wind the popper all the way in and test. adjust to fit/meet door when the door is closed. ensure the popper is int too far out as when you close the door it will push the bottom out.

hope this helps guys   :)
Title: Re: shaved door kits
Post by: nucknoel89 on July 24, 2008, 11:58:16 am
ok guys this is how I done it. remove the interior door handle but leave the pull rod connected to the door catch. cut out a 4" square from the door skin and weld a flat plat behind it. Fix solenoid to flat plate. the reason I located it there was the solenoid will pull the same way as original. cut pull rod to length and with a pair of pliers bend the rod over and attach to solenoid. try and make it a tight fit or the solenoid will only pull the slack.

the popper was fitted in the rubber door stop hole. drill out to accomodate and fix in place. 1st time wind the popper all the way in and test. adjust to fit/meet door when the door is closed. ensure the popper is int too far out as when you close the door it will push the bottom out.

hope this helps guys   :)
SO then you can only open it with a remote, even from the inside?
Title: Re: shaved door kits
Post by: Bitzer! on July 24, 2008, 02:07:57 pm

in the kit from mypushcart @ ebay it comes with 2x electric push buttons for the inside. Only advice- keep both buttons near the driver. It stops the passenger "popping" the door as you travel!!
Title: Re: shaved door kits
Post by: nucknoel89 on July 24, 2008, 02:34:57 pm

in the kit from mypushcart @ ebay it comes with 2x electric push buttons for the inside. Only advice- keep both buttons near the driver. It stops the passenger "popping" the door as you travel!!
Interesting.  Do you have pics of your door, where everything is mounted?
Title: Re: shaved door kits
Post by: Bitzer! on July 24, 2008, 04:10:06 pm
sorry the only pics i got are in the video
Title: Re: shaved door kits
Post by: ccz145a on July 24, 2008, 04:45:20 pm
Quote
Only advice- keep both buttons near the driver. It stops the passenger "popping" the door as you travel!!

The next best thing to an ejection seat ;D
Title: Re: shaved door kits
Post by: Bitzer! on July 25, 2008, 10:54:49 am
Quote
Only advice- keep both buttons near the driver. It stops the passenger "popping" the door as you travel!!

The next best thing to an ejection seat ;D

It only crossed my mind when a buddy and me were looking for locating places!!
Title: Re: shaved door kits
Post by: ca180 on July 31, 2008, 06:58:34 pm
I planned on shaving the doors on my pickup... I just planned on using starter actuators to pull the rod. They seem to be plenty strong...

I haven't found any poppers yet, but thats next up.

As for entry, I plan on either wiring up an aftermarket alarm system and using the remote to open the doors,,,, or leaving the locks in and using a flush mount rubber button between the cab and the bed. I've found that the rear hatch buttons from a dodge caravan are perfect, but have yet to find the part number... even though I work for dodge.

Title: Re: shaved door kits
Post by: nucknoel89 on September 13, 2008, 04:53:02 pm
Is there any way to do this without hacking up the inside of the door or chopping off the inside handle?  I believe Chris mentioned pulleys.  Where could I get a set of these?
Title: Re: shaved door kits
Post by: Captkaos on September 13, 2008, 05:14:50 pm
I don't know where to get the pulleys, I would think any tool shop should have something...
I installed them on my 73 and mounted the solenoid in the door pillar above the latch and I used the existing interior handle.
Title: Re: shaved door kits
Post by: nucknoel89 on September 13, 2008, 06:15:43 pm
I don't know where to get the pulleys, I would think any tool shop should have something...
I installed them on my 73 and mounted the solenoid in the door pillar above the latch and I used the existing interior handle.
Okay, yeah I think I know where you're talking about.  I'll have to take a look next time I pop off the panel.
Title: Re: shaved door kits
Post by: Skunksmash on September 18, 2008, 07:10:23 am
Seems kinda awkward, you no longer have an outside handle to grab on to and pull the door open. I guess you just kinda grab the lip of the door now? Looks pretty cool other than having to get used to that part.
Title: Re: shaved door kits
Post by: nucknoel89 on September 18, 2008, 02:11:29 pm
Seems kinda awkward, you no longer have an outside handle to grab on to and pull the door open. I guess you just kinda grab the lip of the door now? Looks pretty cool other than having to get used to that part.
Actually there is a popper in the door that opens it partway...