Author Topic: 77 Stepside gas tank rehab questions  (Read 3713 times)

Offline 77chevystepside

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77 Stepside gas tank rehab questions
« on: May 01, 2009, 09:35:40 am »
I searched this subject and didn't find answers so bear with me. I pulled the sending units out of both of my tanks and the tanks look pretty good inside. Some slight rust where the sending unit filter rubbed the bottom of the tank. Interesting-I found the the paper cap off of a Heet can in one.
Is it necessary to seal these tanks when there is no obvious rust through or rust rolling around in them?
The truck has no emissions equipment. Regarding the two tank outlets other than fuel line-one was plugged and one was vented. Is it necessary to keep the one vented? Using stock gas caps.

I need new filler and vent hoses on both tanks but can't find them for stepside at the usual places. Most places show Fleetside hoses.  Are they the same?

There was a padding between the tank straps and the tanks when I pulled them off. It was rotten so I threw it away. What is a good subsitute? Again, can't find replacement at usual vendors.
Thanks

Offline HAULIN IT

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Re: 77 Stepside gas tank rehab questions
« Reply #1 on: May 01, 2009, 10:55:36 am »
No need to seal the inside & if you talk to some guys, you will find many that have had trouble with the sealant clogging the filter...so NO do not seal them. I feel if a tank has any conciderable rust inside, the tank is basically junk. Navel jelly, muriatic acid, etc. can be used on some rust, but over the time of fooling with gasoline powered items (tractors, motorcycles, old lawn mowers, cars, trucks, etc. etc.)  I've found this to be the case.
 As far as the tanks rusting out, this happens from the outside in, not from the inside out in most cases (our trucks in particular). Clean the outside good with a wire/nylon wheel & paint them with Two good coats of epoxy or Rustolium, 4+1, etc. primer & paint.
 For the pad, here's what I've done for years...get some old seatbelts, glop wheelbearing grease in the groove on the tank where the straps ride & lay the seatbelts in it, use duct tape to hold the belts still until you get the strap in place. This method works very well, I have yet to change a tank twice & have done this for other people & then bought the truck or they still had along time later & still own Two others of my own.  Lorne 
   

Offline 77chevystepside

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Re: 77 Stepside gas tank rehab questions
« Reply #2 on: May 02, 2009, 05:56:54 am »
I agree with you on the tanks. I just needed someone with experience to confirm. My tanks are solid on the outside and I did exactly what you suggested. I am 60 and doubt they will rust out in my life time. Ha. Thanks for the seat belt tip. I was thinking heavy weight tar paper would work too. Pretty tough stuff. The stuff I threw away looked like a heavy felt material. Still looking for gas filler and vent hose. GM has discontinued. Parts store sell the hose but not moulded like factory. It may work. Oh well, will continue hunting. thanks

Offline 77chevystepside

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Re: 77 Stepside gas tank rehab questions
« Reply #3 on: May 15, 2009, 10:54:21 am »
My local parts guy got some filler hoses that supposedly are original GM hoses for my tanks. They are about 10 inches long with one curve. Will not work. Mine are about 18" long and have several curves in them. Does anyone have hoses like on their truck or are all 77's short hoses? I am beginning to wonder what's up with my tanks. Help please.