Author Topic: My 86 Silverado Cummins Project  (Read 38512 times)

Offline BigHemi353

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Re: My 86 Silverado Cummins Project
« Reply #30 on: March 25, 2013, 01:12:40 am »
Small update. Again, knocking out a lot of the little things that aren't very interesting. I hooked up my clutch hydraulics and found the clutch to be WAY to stiff. Lots of firewall flex even with the support rods/brackets that run from the pedal assembly. Did some research and found my problem. I installed my master cylinder(from a 1997 F-350) and bolted it directly to the firewall and welded a bracket to the pedal lower than the stock clutch rod pivot point. I wasnt getting enough leverage so I made a wedge that I bolted to the firewall that is exactly 15* which allowed me to use the stock pivot point on the pedal(had to make an extended clutch rod of course). Works perfectly now and feels like a stock clutch with little to no firewall flex.

picture of the wedge


Doors and fenders are painted


88-00 cab lights are wired and installed


Wheels and tires that I will be running until I figure out if i like them or not.


Hoping to have more pics up in the next 2 weeks with the truck's front end and doors on. Also hoping to have windows tinted and installed by then.
-1986 Silverado K-20 6bt Cummins / NV4500/ np205- under construction

Offline pholliday1

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Re: My 86 Silverado Cummins Project
« Reply #31 on: March 25, 2013, 09:29:23 am »
Can't wait for the test fire... Good Job!
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1991 V3500 CREWCAB SRW 454TBI GMC
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1989 v3500 crewcab 454TBI 5" lift

Offline BigHemi353

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Re: My 86 Silverado Cummins Project
« Reply #32 on: April 21, 2013, 12:58:50 pm »



Finally got to light it up and drive it. Have some timing issues with the cummins but not going to worry about that for now. I'll take it and have it tuned before its on the road. It drives really nice and is pretty fun. Just trying to get the body all shimed up correctly and hopefully get back to working on the interior this week.
-1986 Silverado K-20 6bt Cummins / NV4500/ np205- under construction

Offline 81_Chevy

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Re: My 86 Silverado Cummins Project
« Reply #33 on: April 21, 2013, 08:14:04 pm »
where did u get them taillights at bighemi? i really like those, they look good on your truck!
81 Chevy K20 350 4" Rough Country lift ridin on 35's ; 2 12 inch Subwoofers w/ a custom interior

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Offline BigHemi353

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Re: My 86 Silverado Cummins Project
« Reply #34 on: April 21, 2013, 08:34:28 pm »
I bought them at a "4-Wheel Parts" Jamboree in Indianapolis about 4 years ago.  Fell in love with them since they kinda look like the 03-06 Silverado tail lights. I haven't been able to find them online at all.  They are smoked just a little but I'd like to smoke them a touch more. Im going to smoke every light on this truck except for the headlights.  I want a dark look for this truck lol
-1986 Silverado K-20 6bt Cummins / NV4500/ np205- under construction

Offline cooleo1122

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Re: My 86 Silverado Cummins Project
« Reply #35 on: April 21, 2013, 09:42:33 pm »
mount a rod from the floor to the steering column bracket. i have a hydraulic clutch pedal mounted in my truck to the firewall had the same problem and did it. im putting an nv4500 in my truck witht he 350 belhousing on it all set.

Offline 81_Chevy

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Re: My 86 Silverado Cummins Project
« Reply #36 on: April 22, 2013, 09:44:09 am »
i think it would look good all smoked out, use this stuff called VHT nightshades, great stuff for smoking everything out. you could also put some LED white reverse lights in too. that would look really cool.
81 Chevy K20 350 4" Rough Country lift ridin on 35's ; 2 12 inch Subwoofers w/ a custom interior

Eagle Scout - 2012 Proud to be one!

Offline BigHemi353

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Re: My 86 Silverado Cummins Project
« Reply #37 on: April 22, 2013, 02:25:28 pm »
mount a rod from the floor to the steering column bracket. i have a hydraulic clutch pedal mounted in my truck to the firewall had the same problem and did it. im putting an nv4500 in my truck witht he 350 belhousing on it all set.

I cant say I'm following you. I believe I have everything with clutch figured out. It seems to work perfect now with no firewall flex and its not too hard to push anymore. At least I hope I dont have anymore problems with it. It was a bear to get right!
-1986 Silverado K-20 6bt Cummins / NV4500/ np205- under construction

Offline BigHemi353

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Re: My 86 Silverado Cummins Project
« Reply #38 on: June 25, 2013, 02:31:40 pm »



Finally got it on the road and let me tell you, its a blast! :peelout
-1986 Silverado K-20 6bt Cummins / NV4500/ np205- under construction

Offline Captkaos

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Re: My 86 Silverado Cummins Project
« Reply #39 on: June 25, 2013, 02:48:40 pm »
Looks good, where is the video?  :)

Offline tex62

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Re: My 86 Silverado Cummins Project
« Reply #40 on: June 26, 2013, 06:04:36 am »
thats awesome man. cool truck ! have been wanting to do something similar to my burb for a long time
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Offline 74 C-10 Shorty

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Re: My 86 Silverado Cummins Project
« Reply #41 on: June 26, 2013, 08:20:52 am »
Sweet looking truck.

Offline cubicdollars

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My 86 Silverado Cummins Project
« Reply #42 on: June 26, 2013, 07:32:02 pm »
Great progress:) I am suprised you had firewall flex, I used that same master cylinder, but I cut the rod and lengthened it by putting threads on both sides of the rod and adding threaded end to dial in the length , I also re drilled the clutch peddle so it wouldn't bind up.

None the less , your truck is looking great!!!
1977 Stepside,F2 Procharged BBC 505
1984 Buick T Type Regal, LS Swapped

Offline BigHemi353

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Re: My 86 Silverado Cummins Project
« Reply #43 on: June 27, 2013, 02:56:41 pm »
I'll try and get a video up after wheat harvest is over but we're all pretty busy around here lately. Still need to tint the windows and finish my interior as well.

Cubicdollars: I was very surprised too. I tried to copy your set up exactly and for whatever reason the pedal was very stiff and the firewall had some flex.  Im not sure what I did different from you but the wedge I made fixed my issue. Regardless, I couldnt have figured it out without your advice!

I appreciate the compliments! Im just glad to actually enjoy it after 4 1/2 years of having it.  Dana 60 and 14bolt FF swap is in the works. I got the 77' 1 ton parts truck last weekend for $600.
-1986 Silverado K-20 6bt Cummins / NV4500/ np205- under construction

Offline cubicdollars

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Re: My 86 Silverado Cummins Project
« Reply #44 on: June 28, 2013, 11:57:33 am »
I am just happy you are getting it together !!!

great job:)
1977 Stepside,F2 Procharged BBC 505
1984 Buick T Type Regal, LS Swapped