I posted about a similar problem a few weeks ago. My noise only starts after it under a load but after it starts it keeps going. If I let the engine idle for 10 minutes it starts to go away. Past week Ive gone over my engine with a stethescope trying to locate where its coming from. I have yet to find a mechanical cause to the noise. I did notice however that there may be a crack in my header gasket, could this be what is making my noise? I dont no if this would apply to you since you said you pulled the manifold already. Does anybody no of a simple test to rule out if its the gasket leaking?