Author Topic: My 78 k10 4x4 build thread -454 install / build -1 ton axles- frame restoration  (Read 409870 times)

Offline FearNoMan78k10

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78 k10 4x4

Offline FearNoMan78k10

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  • A project turned into a complete rebuild



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78 k10 4x4

Offline FearNoMan78k10

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  • A project turned into a complete rebuild



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78 k10 4x4

Offline FearNoMan78k10

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What do you think guys?!     Still need to try to restore the driver door and do more buffing but I painted my rims today and am happy with how they turned out... Totally a new look... They're not powder coated but hey much better than before


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78 k10 4x4

Offline FearNoMan78k10

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Today made huge forward progress.... Fuel tank has been dropped and emptied out. Brake lines are installed except front passenger side. Driveshaft was pulled and dropped off. Getting a new stronger slip yoke and joint for the Dana 70 side. Other side is good to go. Later down the road I may do a full blown built to the hilt driveline. He said my driveshaft is heavy duty and will hold up... As long as I don't get into it hard at slower speeds  or drop the clutch I should be okay. Pulled radiator ( 4 core ) and took to a shop to Get rebuilt and soldered up... Throttle cable and linkage are now hooked up and almost fully operational. Need a return spring. Exhaust was dropped off to get welded up and fabbed. Radiator will be done Tuesday. Driveshaft will be done Monday. Also the chrome shifter was finally installed. U bolt top plates dropped off for side steps . Those will be fabbed and welded up. Transfer case was dropped and spacers installed correctly too today ...instead of being on top... Don't know who did that....   Front driveshaft was removed as well.... I also got lug nuts finally and studs for the axles ordered. They will be in tomorrow . Ordered 4 but need 5 ... Go figure lol... Picked up some coolant while I was at it too...  Hopefully by this upcoming weekend it will be drive able ... 7 days lol... I am hopeful
78 k10 4x4

Offline LTZ C20

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Good progress.
LTZ Cheyenne C20

Offline FlatBlack77

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turning out to be a nice truck.

i really like the overall look with the black steel wheels, brown body, and tan roof. it all looks great together
"When you are a hammer, everything looks like a nail"
'77 C/10 - 350/350 mild street motor

Offline BBM3

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Pulled radiator ( 4 core ) and took to a shop to Get rebuilt and soldered up...

Who is doing your radiator and if you don't mind how much.
The radiator shop I took mine to in the Springs doesn't do repairs any longer so I wound up buying an inexpensive aluminum one.
I kept my original brass radiator and would like to have re-cored if the price is reasonable.

Offline FearNoMan78k10

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Thanks guy much appreciated....flatblack77 .. Thanks man I think so too... About to have all new studs so it'll have that steel stud look with the black rims and steel colored lugs instead of black.  BBM3... I forgot. It's off lake or circle drive behind the 7/11,, small shop, nice guy, knows his stuff.. Rebuilding radiator top to bottom 185.... Wanted 200 and settled on 185....  I'll get the info for you... Guy seems very knowledgeable... Not cheap though... Picking up radiator this week. So I'll let you know....  Yeah brass is the way to go... These new radiators of plastic and aluminum ,,,,suck......compared to the old school ones....

Today got a few things done. Front right brake line installed and old one removed :-) finally .... Bled the brakes today... Painted the front grill... Need to do touch up because of newspaper sticking to it after the wind blew. Pulled driver rear wheel.. Inspected a few things....  Trans bolt mounts are in by the way...
78 k10 4x4

Offline BBM3

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Thanks for the reply.

That's Pott's radiator services.
Same place I took my 2 core. They wanted $400 to send mine to a shop in Denver.
Mine only has a small drip in the core. No damage.
I wish I had your negotiating skills I would have had mine repaired for $185.
I did buy my new aluminum radiator from them at a very fair price.

Offline FearNoMan78k10

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Hey BBM3 you are welcome. Sorry I didn't know the name of the place... Seems like a really nice guy...  Knows his stuff too... Pricey.... He isn't the cheapest in town that's for sure. But I guess he is one of the few that specialize in old school radiators and repair. Yours just has a small drip? Your lucky !  Mine has 3 or more good sized leaks... Doesn't appear to be from damage.... I was a little taken back at 200 dollars..... But.... At least it will be news through and through..  Speaking of which yeah he said he could sell me an aluminum radiator for 200 but said it is plastic and aluminum and isn't anything like the old school radiators, and suggested I get this radiator fixed instead of buying a new one and fixing this later or vice versa etc.... So the radiator is done and ready for pickup. Havn't heard anything from the driveline shop. Exhaust is welded and fabbed up. But not mounted on the truck. Bed is finally bolted down too.  Well guys I have good news and bad news.......
78 k10 4x4

Offline BBM3

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Yes very cool olde tyme shoppe.
Prices must be a craps shoot at Pott's. I would have had them do mine in a hearts beat for $200.

So you left us hanging with the good news bad news.
Good news first please.
All bad news can be overcome.

Offline Don5

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So you left us hanging with the good news bad news.
Good news first please.
All bad news can be overcome.


^+1 on what he said. We are waiting.
It's been a LONG time since I have been called a newbie. Just sayin....

1979 GMC K15 355, SM 465, 205, 3.73 Dana 44 with a Spartan Locker, 12 bolt Eaton limited slip and 6 inch lift with 36 x 12.50 Super Swamper TSL's.

Offline FearNoMan78k10

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Yeah it is a cool old timer type of shop. I guess the prices must be a crap shoot then from what your saying.  Wow well I guess I got a good deal then...........  I thought it was expensive....   

Yeah sorry about that guys I know I left everyone hanging on the good and bad news....  Yeah it can be overcome.... You guys are right. For a price...........  Well.... A couple things.....   Good news first....  Today is the day I pick up the radiator, get that installed and another coolant drain and fill.... Yay.... Lol.... No biggie.... But just put fresh stuff in and now gotta change it... It's okay though, gotta put the new motor oil in and change that oil filter. Other good news... When radiator is installed.... You guys get to see another video,  better quality videoing lol....

Other good news, exhaust and side steps are finished being built. Engine gets a timing light and tune when weather breaks up today... Or this weekend hopefully... Weather has been rain... And a lot of it... I'm so stoked to fire it up again guys.... Havn't lit the candle on it , since the last video. Very excited to do that. Can't wait... Other good news... Getting ideas and help Creating devices to help prevent and deter theft of motor and of truck...  Any pro ideas from you guys to help input my way in going about it? Seriously though , I truly cannot be slacking on that, gotta get it theft resistant hardcore style. Don't care what needs to be done for that. Want the hood , doors, engine, starting system , ignition etc to be secure enough most guys wouldn't want the headache of trying to steal anything off it. Might think I'm crazy. But I think doing my part to prevent it is all I can do... I don't have a garage to put it in.  I'm too much in the hole to not go the extra mile on theft protection.  So in short I will be doing that.

Other good news... Have a team of 3 professionals.  guys who each have parts to play in finishing the truck.  First guy, Myron , good mechanic, been around awhile. Knows hot rods. Trucks , cars, imports, and European vehicles and can weld.  He has helped me since I took the truck into possession from Scott the mechanic who has had it a year or more who did much of the work you see parts wise etc on the truck. He went above and beyond for me. Long story...  Chad the other mechanic , specializes in diesel , foreign and American muscle, and is a welder by trade. His main job has been helping tie loose ends on the truck, while Myron does the heavy work, also his job is to fabricate and weld side steps out of trick u bolt top plates for leaf springs, and to fabricate and weld up the exhaust.  Garrett. Garrett is a guy with a lot of experience and background in the armed forces, semi retired. And that's all I can say about that. Has a massive welding and custom metal fabrication shop centrally located here in the springs. Va halla inc is his business. https://www.facebook.com/valhallametalsinc

Soo.. Garrett. His job is to pull the bed, and cut the frame, yes it said cut the frame, on both sides too at that . And brace up the trucks frame from twisting and snapping in two like a tooth pick from the motor and axle tire truck combo.. Etc... He is going to have armored plating, literally guys, and have plates, top bottom, and both sides on each side, overlapping each other and bolted too, then welded on all sides. It's a death trap the way it is now.

That's the bad news, frame is in total emergency state right now, it's suicide to drive or use the truck with how the frame is right now, piss poor repair job from making it a short bed from a long bed. Well it's expensive to fix even though our family knows Garrett he cut us a huge break but is still pricey. Enough that I am forced to sell off a couple valuables to pay for the frame repairs and upgrades. Sucks... Sorry ... But it dampened things.. That and parts and labor costs ate me alive and is now keeping me from being able to pick up my driveshaft. I have to pull a magic trick off to get that driveshaft and this frame done and paid for.  I am so tight on finances that selling others things is my only option.  Brakes still need replaced front and rear, bearings and seals too, which I have , luckily. But I'm tapped out after today, so getting this truck on the road asap,,, is going to cost me gravely in sacraficing to do it. I'm sure as always guys, I will run into more issues along the way lol, hopefully small ones at that.  Um finances are holding me back at this point... Yup... Alot of are all too familiar with that story .



Okay so other good news. Just got a call from chad, he is dropping off the exhaust today by noon guys! Whoo hoo! You guys just might see another video this weekend. And he's being way cool and letting me have the exhaust and pay next week so I can try to dial in the motor this weekend via timing light with the radiator on hinge of getting installed, fuel hooked up , ( gas tank is still out ). He exhaust is the missing key. That engine is too loud to be running in the neighborhood without some sort of exhaust. I think you guys will dig the exhaust, it's short, sweet and simple to the point, and should be enough to take the edge off. Oh by the way guys it's 3ft long ......or less :-)  haha! 


Today we will see about the wiring issue. Blowing fuses..need to check charging system too while we are at it. Return spring needs mounted and purchased. Man guys it's amazing just how many loose ends there is to tie when we take on bumper to bumper projects. Definitely an eye opener for me for guys who have built stuff by themselves. No wonder it takes 10 years to build a truck. I thought my dodge cummins build was overwhelming....pfffft... Yeah right.... Dude , never doing this again. Too much time, way too much investment needs, etc  I will get a beater someday and do a simple build, ie, refresh engine , different tires and cheap cosmetic fixes... Ie painting ...



This was way too much over my head for me to tackle alone. It has taken a dozen people each with different tasks to put this truck on the road. And it's still, not quite there. Chevy brothers in the area, if you ever want to stop by and say hey or talk trucks, send me a personal message. Hmmm by the way. Not sure if I can do this or not..... But fellas, I have these front dually hubs, and I need to bring the tires in 3" on each side I'd say... Anyone want to swap out hubs ? Who lives in state?  I don't have the funds to make it a dually or need to really ... Any ideas guys? 

By the way, you guys will unfortunately have to endure a little bit of waiting because my tapatalk account decided to ask me for my password, which , I don't know, so I can't post pics. If all else fails , I will get a different app. Any input, advice, comments, always welcomed, good or bad.
 
78 k10 4x4

Offline FearNoMan78k10

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78 k10 4x4