Author Topic: Outer door shells?  (Read 8588 times)

Offline Skunksmash

  • Senior Member
  • ****
  • Posts: 1398
Outer door shells?
« on: October 13, 2008, 07:29:01 pm »
Maybe i am not looking at the pictures right, but it is just the outer shell of the door, correct? I am asking cause like many of us i need new ones. The old ones are just going to require to much repair and bondo and all that mess. It would be really nice to just have new ones on there. Well my question is: How do you separate the old ones from the inner part that needs to be re-used? It looks to me like it is welded on there. This would seem to be a big pain to get the old ones off, then install the new ones. Please correct me if i am wrong here. I have almost no experience in body work, so if i have this done i am looking at paying the body shop to do it. Most likely when i have the truck painted. So what do you think is the best choice for someone like me? Have the new skins put on, or have the old ones repaired? The new ones are cheap enough for me to justify buying them, i just wonder if it would actually end up being cheaper to fix the old ones.

Offline Captkaos

  • OWNER and Administrator
  • Administrator
  • Senior Member
  • *****
  • Posts: 18462
    • http://www.73-87chevytrucks.com
Re: Outer door shells?
« Reply #1 on: October 13, 2008, 07:38:33 pm »
you have to grind the edge down and seperate the 2 halves and then remove the spotwelds from the lip.  Then clamp them over and "spot" weld them back on.

Personally, how bad is your current doors?  You only need to repair the "bad area"

Offline Novadiecast

  • Registered Users
  • *
  • Posts: 145
Re: Outer door shells?
« Reply #2 on: October 13, 2008, 07:47:39 pm »
Just buy these and remove your window, door lock, handles etc. and you are done. Basically.

http://store.73-87chevytrucks.com/merchant2/merchant.mvc?Screen=CTGY&Store_Code=7&Category_Code=7T
1985 Crew Cab dually project soon to be SRW Short Bed

Offline Skunksmash

  • Senior Member
  • ****
  • Posts: 1398
Re: Outer door shells?
« Reply #3 on: October 13, 2008, 08:33:33 pm »
Can anyone post a pic of the backside of them?

Offline Captkaos

  • OWNER and Administrator
  • Administrator
  • Senior Member
  • *****
  • Posts: 18462
    • http://www.73-87chevytrucks.com
Re: Outer door shells?
« Reply #4 on: October 13, 2008, 09:40:56 pm »
Post a pic of the backside of what?

Offline Blazin

  • Blazin new trails!
  • Senior Member
  • ****
  • Posts: 6130
Re: Outer door shells?
« Reply #5 on: October 13, 2008, 10:54:25 pm »
 A door shell is a complete door. Inner shell frame, and skin. Minus the windows, regulators, rubbers, door handles, lock etc.
 A door skin is just the out side sheet metal. You need to grind the whole edge all the way around the perimeter of the door, remove the skin. Then remove the hem. ( Hem is the part of the skin that folds around the door frame ) Then lay the new skin onto the door inner shell frame, fold the hem over and spot weld it in place.
Some people are like Slinkies. Not really good for anything, but they still bring a smile to your face when you push them down a flight of stairs

Offline Skunksmash

  • Senior Member
  • ****
  • Posts: 1398
Re: Outer door shells?
« Reply #6 on: October 14, 2008, 01:08:57 am »
Thanks, that clears it up for me. So for my case, i would need to be looking for a shell, not a skin. Transferring parts, i can do. All the grinding and welding; i would be afraid i would mess it all up and i really don't know how to weld, or own a welder for that matter.

@ Captchaos, i was asking to see the back side of the door shells that you sell. The pics you have of them only shows the outside part.
« Last Edit: October 14, 2008, 01:33:25 am by Skunksmash »

Offline 80stepsideguy

  • Senior Member
  • ****
  • Posts: 1389
Re: Outer door shells?
« Reply #7 on: October 14, 2008, 03:18:35 am »
He sells the door skins and the complete door shells that would require you taking all your internal pieces from your current doors and transfer them to the new door shells.Remember this if your truck is a 73-76 model you cant put your door panels onto 77-91 doors cause the forming of the doors where the door panels are different on the 2 style years.

thanks
pat
« Last Edit: October 14, 2008, 01:41:13 pm by 80stepsideguy »
1980 Chevy c10 restomod:  350/700r4 12 bolt 3.73 rearend iris blue metallic
1998 Chevy 1500 S/B 2wd
1970 cougar convertible: triple white 1 of 1
1931 Ford Model A roadster(family inherited)
2014 Hyundai Tucson Limited(my daily driver)
2023 Kia Sportage X Pro (her daily driver).

Offline Captkaos

  • OWNER and Administrator
  • Administrator
  • Senior Member
  • *****
  • Posts: 18462
    • http://www.73-87chevytrucks.com
Re: Outer door shells?
« Reply #8 on: October 14, 2008, 12:09:00 pm »
The door shells on the inside look like every other truck of that model made.
This is what a 73-76 door looks like on the inside:


This is a 77-91:

Offline Skunksmash

  • Senior Member
  • ****
  • Posts: 1398
Re: Outer door shells?
« Reply #9 on: October 14, 2008, 02:33:28 pm »
Thanks guys, this answers all my questions. But, i still have one left. How hard do you think it will be to install Dynamat (or similar sound deadenind product) inside the door shell? One memeber here told me that one of the best places to put dynamat is on the inside of the outer door skin. Would this be possible if i ordered a whole shell, and not a skin? Probly not, huh.

Offline ccz145a

  • Senior Member
  • ****
  • Posts: 1393
Re: Outer door shells?
« Reply #10 on: October 14, 2008, 02:44:26 pm »
Quote
How hard do you think it will be to install Dynamat (or similar sound deadenind product) inside the door shell? One memeber here told me that one of the best places to put dynamat is on the inside of the outer door skin. Would this be possible if i ordered a whole shell, and not a skin? Probly not, huh.
Just reach in there and stick it on. No biggie.
1975 C10 Silverado LWB, 454CID, TH400, 10bolt 3.42
11MPG Downhill w/tailwind (but there ain't no hills here)

Offline Skunksmash

  • Senior Member
  • ****
  • Posts: 1398
Re: Outer door shells?
« Reply #11 on: October 14, 2008, 05:12:02 pm »
Looks like pretty limited arm space, though.

Offline VileZambonie

  • Global Moderator
  • Senior Member
  • *****
  • Posts: 19182
Re: Outer door shells?
« Reply #12 on: October 14, 2008, 05:23:25 pm »
lol, that's nothin! They give you more arm space in there than about 85% of the other doors out there. I have the scars to prove it! You can definitely do it. I would rather line it behind the door panel myself though.
,                           ___ 
                         /  _ _ _\_
              ⌠ŻŻŻŻŻ'   [☼===☼]
              `()_);-;()_)--o--)_)

74 GMC, 75 K5, 84 GMC, 85 K20, 86 k20, 79 K10

Offline ccz145a

  • Senior Member
  • ****
  • Posts: 1393
Re: Outer door shells?
« Reply #13 on: October 14, 2008, 08:37:12 pm »
I've read you can get rid of most the resonance when covering only 25% of the panel
1975 C10 Silverado LWB, 454CID, TH400, 10bolt 3.42
11MPG Downhill w/tailwind (but there ain't no hills here)

Offline Skunksmash

  • Senior Member
  • ****
  • Posts: 1398
Re: Outer door shells?
« Reply #14 on: October 15, 2008, 01:24:48 pm »
lol, that's nothin! They give you more arm space in there than about 85% of the other doors out there. I have the scars to prove it! You can definitely do it. I would rather line it behind the door panel myself though.

Any particular reason? Maybe i'll do both